Quick Turn Prototype PCB Assembly
SUNSOAR offers rapid prototype and assembly services for circuit boards with quick delivery times. To get an estimate, please send your PCB files and BOM list to sales03@sunsoartech.com. Contact us now to calculate your total cost!
Prototype printed circuit board (PCB) assembly, also known as surface-mount technology (SMT) PCB prototypes, PCBA prototype assembly, or PCB sample assembly, is crucial for testing the functionality of new electronic designs. These prototypes facilitate quality assurance by identifying bugs and ensuring that the design is error-free before mass production. Typically, an electronic project undergoes 2-3 iterations of SMT assembly to ensure optimal performance.
SUNSOAR supports engineers throughout the design verification process, offering quick and cost-effective assembly of electronic prototypes. To ensure the product design meets all requirements, we generally recommend assembling 5-10 prototype PCBs for testing. However, we can also accommodate smaller quantities, such as one or two pieces, for verification purposes.
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Turnkey PCB
Why choose SUNSOAR Prototype PCB assembly services?
Prototype PCB Engineering Services:
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Design for Manufacturability (DFM)
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Design for Testing (DFT)
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Design of Experiments (DOE):
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Development of control plans
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Value-added engineering services
PCB Assembly Services:
New Product Introduction (NPI):
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Surface Mount Technology (SMT): Single and double-sided assembly
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Plated Through-Hole Assembly: Selective soldering
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Mixed Technologies: Combination of SMT, through-hole, and electro-mechanical assembly
PCBA Function Testing:
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Flying Probe Testing
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Functional Testing: Board- and system-level testing, including engineering support
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Circuit Wire Bonding
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PCBA Conformal Coating: Full coat or individual component coat
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In-Circuit Testing (ICT): Development of test fixtures and testing (recommended during prototype assembly)
How do we estimate the cost of a prototype circuit board assembly project?
Getting a Quote for PCB Prototype Assembly
Obtaining a quote for our PCB prototype assembly is straightforward. Simply send your PCB file and Bill of Materials (BOM) to sales03@sunsoartech.com. You will receive a comprehensive quote within 48 hours. For expedited service, please mark your email as "high priority."
Please include the following in your request:
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BOM List: Ensure complete information for the most accurate pricing. Refer to our BOM sample here.
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Gerber Files
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Required Quantity: We accommodate full BOM purchases and partial delivery to optimize cost and delivery time.
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Special Process Requirements: Specify any special technology processes such as selective soldering or non-mounted components.
There is no Minimum Order Quantity (MOQ) for PCB assembly, with even single-piece orders accepted. Component pricing is 100% based on your BOM list. If cost-effective replacements are needed, we will seek your official approval first.
Comprehensive Prototype PCB Assembly Services
Our team is equipped to handle the entire prototype PCB assembly process, including:
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Component Sourcing and Management
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PCB Assembly
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Quality Control
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Functional Testing
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Delivery
Specialized Prototype PCB Manufacturing
Our specialized prototype PCB assembly service is designed to manage complex designs, preparing them for assembly and testing with meticulous attention to workmanship. Our manufacturing facility features a flexible layout for both automated and manual parts-loading stations. Our experienced staff are skilled in handling fine-pitch components and ball grid arrays (BGAs) for high-density FR-4 PCBs. We can manufacture prototype volumes ranging from 1 to 1000 PCBs.
Turnkey Circuit Board Assembly Services
Turnkey circuit board assembly is our core service, extending even to the prototype level. Our team of electrical engineers has developed comprehensive guidelines for each step of the PCB manufacturing and assembly process, ensuring customers benefit from streamlined PCB prototyping, electronic parts sourcing, and assembly services. Additionally, we offer a partial turnkey service, allowing us to assemble component kits per client specifications.
PCB Prototype Assembly and Component Sourcing
Our PCB prototype assembly service includes comprehensive component sourcing, allowing you to focus on layout design. Our dedicated sourcing staff coordinates with multiple suppliers and distributors to procure electronic parts as per client requirements efficiently. We optimize packaging selection (cut tape, tube, bulk, etc.) to reduce total costs. Moreover, we excel in cross-referencing parts and locating hard-to-find and obsolete components. Rest assured, when RayMing substitutes components, they are of high quality, adhering strictly to the electronic component numbers and manufacturers specified in the BOM. We do not modify your original layout design, and part substitutions occur only with your permission.
Cost and Delivery
The total cost for our PCB prototype assembly service includes assembly labor charges, bare circuit board rates, and part costs. You can send your PCB files via our website to get an estimate for prototype PCBs and assembly prices. Prices are based on rates from suppliers such as Digi-Key, Mouser, Avnet, Arrow, Future, Newark, or a specified supplier.
Efficient and Prompt Delivery
We understand the critical importance of prompt delivery. The sooner the components are sourced, the sooner we can begin circuit board fabrication. We thoroughly evaluate engineering inquiries and address any concerns related to the parts with our clients before starting the assembly process. The average time for PCB manufacturing and assembly is two weeks, which can be further reduced if there are no hard-to-locate components or documentation errors.
Fast Turnaround for Prototype Assembly
Our team of specialized experts ensures fast turnarounds for prototype circuit board assembly, handling surface-mount (SMT), through-hole (THT), and mixed-technology components. Our efficient and rapid prototyping PCB assembly service can assemble circuit boards in as little as 72 hours.
With our comprehensive turnkey and partial turnkey services, SUNSOAR guarantees high-quality, reliable PCB assembly solutions tailored to meet your project’s specific requirements.
How to guarantee high quality PCBA assembly ?
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IPC-600G class 2 and IPC-6012B class 2 standards
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ISO 9001:2008 quality system management
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UL certification level 94v-0
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Online test (ICT) and functional test
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Restriction of Hazardous Substances (RoHS) compliance
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Request 100%PCBA function testing
SUNSOAR PCB & Assembly
Professional Overview of SUNSOAR's PCB Assembly Services
SUNSOAR is a premier choice for prototype and low-volume PCB assembly, strategically located in China. We offer a comprehensive range of services including SMT assembly, thru-hole assembly, and mixed technology PCB assembly. With over 18 years of industry experience, SUNSOAR supports a diverse global clientele, delivering exceptional quality and reliability.
Advanced Capabilities and Expertise
At SUNSOAR, we specialize in assembling complex multi-layer PCBs with fine traces and spaces, flex-rigid PCBs, and boards with 0201 components and microBGAs. Our factory is equipped with state-of-the-art Juki mounting machines and versatile Yamaha pick-and-place equipment, ensuring precise and reliable SMT placement.
Commitment to Quality
SUNSOAR maintains an exceptionally low defect rate, under 63 ppm, thanks to our rigorous quality assurance practices. We achieve this through selective component sourcing, robust process controls, automated optical inspection (AOI), and comprehensive testing.
Why Choose SUNSOAR?
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Extensive Experience: Over 18 years of expertise in prototype through medium-volume PCB assembly.
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Advanced Assembly Capabilities: Proficient in handling the most challenging PCB designs.
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Rapid Turnaround: Fast order-to-delivery timelines to meet your project needs.
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Unmatched Quality and Reliability: Commitment to high production standards and dependable performance.
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Comprehensive Services: A one-stop shop for both PCB fabrication and assembly.
Choose SUNSOAR for your PCB assembly needs and benefit from our extensive experience, advanced capabilities, and unwavering commitment to quality.
Conclusion and Summary
Choosing the right PCB assembly partner is crucial for transforming your design from prototype to finished product. The profiled manufacturers offer the necessary expertise, capabilities, quality, and rapid delivery to handle today's complex boards. Their support is invaluable for verifying circuit designs and accelerating projects from concept to production.