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One-Stop PCB Assembly Service

Reliable full turnkey PCB service solution for prototype quantities as well as small-volume to mid-volume production runs, and a one stop PCB manufacturing and assembly Manufacturer.

PCBA-Components

ELECTRONIC MANUFACTURING

PCB Assembly Services

SUNSOAR is a leading PCB assembly manufacturer based in Shenzhen, China, specializing in providing comprehensive PCB assembly services. Our capabilities include both full turn-key and partial turn-key solutions tailored to meet diverse client needs.

For full turn-key services, SUNSOAR manages the entire process, encompassing the manufacturing of Printed Circuit Boards, procurement of 100% original components, rigorous PCBA testing, continuous quality monitoring, and final assembly. This end-to-end service ensures seamless integration and superior quality control.

In partial turn-key services, customers supply the PCBs and specific components, while SUNSOAR handles the procurement of the remaining parts and the assembly process. This flexible approach allows clients to leverage SUNSOAR’s expertise and resources while maintaining control over key aspects of their project.

With a commitment to excellence and customer satisfaction, SUNSOAR delivers reliable, high-quality PCB assembly solutions that meet the exacting standards of today’s advanced electronic applications.

PCB Assembly Solutions

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PCB Fabrication

Up to 100 Layer PCB Manufacturing Service

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PCB Stencil

Laser Cut SMT Stencils with your PCBs

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Parts Sourcing

Full/Partial Electronic Components Bom List Sourcing

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Prototype PCB Assembly

Small and medium runs with fast lead-times and no minimum quantity requirements

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Turnkey Assembly

Full and partial Turn-key PCB Assembly Services on both rigid PCB Assembly and flex PCB assembly.

PCB Assembly

A Seamless Process from PCB to Assembly

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IC Programming

Online / Offline programming Services

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PCBA Testing

ICT FCT AOI X-RAY Fatigue Test, Aging Test

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Flex PCB Assembly

Same assembly process with some special operations on different technical requirement for Flexible assembly.

Our Services Process

Component Procurement and Management

  • Procurement: Efficiently sourcing components from reliable suppliers that meet quality standards.

  • Inventory Management: Managing component inventory to ensure production continuity.

  • Verification: Authenticating components and ensuring compatibility with PCB design.

Assembly Process Control

  • SMT Assembly: Controlling the Surface Mount Technology (SMT) process, including precise component placement, solder paste application, and reflow soldering.

  • Through-Hole Assembly: Ensuring accurate placement and soldering of through-hole components.

  • Quality Assurance: Implementing strict quality control measures at each assembly stage to detect and correct defects early.

Testing and Inspection

  • Functional Testing: Verifying that the PCB operates as intended under working conditions.

  • Quality Inspection: Using Automated Optical Inspection (AOI) and X-ray inspection to verify solder joints, component placement, and PCB integrity.

  • Reliability Testing: Subjecting the PCBA to environmental stress tests (e.g., thermal cycling, vibration testing) to assess long-term reliability.

Packaging and Shipping

  • Packaging: Properly packaging the PCBA with anti-static materials to protect it during transportation and storage.

  • Labeling and Documentation: Providing clear labeling and documentation for traceability and customer installation.

  • Logistics: Efficiently managing logistics to ensure timely delivery while minimizing transportation risks.

PCB Assembly Projects

SMT Factory Show

SMT Engineering & Technical

  • Basic Thing You Should Know About PCB Assembly Process

  • What is the difference between wave soldering and reflow soldering?

  • Step-by-step BGA manufacturing process

  • What is the Difference Between SMD Soldering and DIP Soldering?

  • What is Conformal Coating on PCBs?

  • What is Selective Solder

  • The Essential Steps to Testing a PCB

  • Rigid-flex PCB assembly – The Basics and How it Works

  • How to Solder LGA and BGA Packages: What is LGA BGA?

  • How do you rework a BGA?

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