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Flex PCB Capability

We offer quick-turn prototypes and production of flexible PCBs with up to 12 layers, ensuring high-quality fabrication and assembly.

Flex PCB Capacity

SUNSOAR has significantly advanced its flex and rigid-flex PCB capabilities to meet the demands of modern electronics. Our state-of-the-art manufacturing processes now support up to 10 layers for flex PCBs and 2-18 layers for rigid-flex PCBs, ensuring robust and versatile solutions for a wide range of applications.

 

Key Features:

  • Layer Count: Up to 10 layers for flex PCBs and 2-18 layers for rigid-flex PCBs.

  • Precision Fabrication: High-precision manufacturing techniques to ensure reliability and performance.

  • Material Options: Extensive range of materials to suit various applications, including polyimide and PET.

  • Advanced Drilling Techniques: Utilization of mechanical and laser drilling for precise via and hole creation.

  • Design Flexibility: Ability to handle complex designs with fine line widths and tight spacing.

 

Our advanced capabilities enable us to provide quick-turn prototypes as well as high-volume production, making us a trusted partner for your PCB needs. Send us your design today to leverage our cutting-edge technology and expertise.

  • Flex PCB Capacity

  • Flexbile Assembly

  • Rigid PCB Capacity

  • Metal PCB Capacity

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Item
Description
Layer
Flex board: 1-12Layers
Flex-Rigid Board: 2-18Layers
Material
PI, PET, PEN, FR-4,dupont
Final Thickness
Flex board: 0.002″ – 0.1″ (0.05-2.5mm)
Flex-rigid board: 0.0024″ – 0.16″ (0.06-4.0mm)
Surface Treatment
Lead-free: ENG Gold; OSP, Immersion silver, Immersion Tin
Max / Min Board Size
Min: 0.2″x0.3″ Max: 20.5″x13″
Min Hole Ring
Inner: 0.5oz: 4mil Outer: 1/3oz-0.5oz: 4mil
1oz: 5mil 1oz: 5mil
2oz: 7mil 2oz: 7mil
Copper Thickness
1/3oz – 2oz
Max / Min?Insulation?Thickness
2mil/0.5mil (50um/12.7um)
Min Hole Size and Tolerance
Min hole: 8mil
Tolerance: PTH±3mil, NPTH±2mil
Min Slot
24mil x 35mil (0.6×0.9mm)
Solder Mask Alignment Tolerance
±3mil
Silkscreen Alignment Tolerance
±6mil
Silkscreen Line Width
5mil
Gold Plating
Nickel: 100u” – 200u” | Gold: 1u”-4u”
Immersion Nickel / Gold
Nickel: 100u” – 200u” | Gold: 1u”-5u”
Immersion Silver
Silver: 6u” – 12u”
Flex PCB Capacity
Film: 8u” – 20u”
Test Voltage
Testing Fixture: 50-300V
Profile Tolerance of Punch
Accurate mould: ±2mil
Ordinary mould: ±4mil
Knife mould: ±8mil
Hand-Cut: ±15mil
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